Twin Projector LED Headlights — BMW 3 Series (E90/E91)
Full LED Conversion with Light-Bar DRL — Halogen, Xenon & AFS/AHL — Pre-LCI & LCI — 2005–2012
BMW E90 Sedan • E91 Touring • 320i • 325i • 328i • 330i • 335i • Pre-LCI & LCI • 2005–2012
The most modern headlight available for the E90 chassis. The light-bar DRL and twin-projector layout borrow from the design language BMW introduced on the G20 — the generation that replaced the E90's successor. On a well-maintained E90, the effect is striking: the proportions stay right, but the front end reads as something far more current than it is.
This is a complete lighting conversion. Twin Bi-LED projectors replace whatever your car currently has — halogen reflectors, bi-xenon, or adaptive AHL/AFS xenon. No ballasts to carry over, no bulbs to source. Every LED driver and control module comes pre-installed. Select your factory headlight type and your DRL configuration at checkout — we handle the rest, including AFS/AHL compatibility.
Step 1 — Halogen or Xenon?
That's the only decision. We manufacture a dedicated version for each harness type — the internal electronics are pre-configured for your car. If you have adaptive AHL or AFS xenon, the standard xenon version covers you.
Factory Halogen
Pre-LCI (2005–2008) & LCI (2008–2012)
Halogen reflector housing. Plug-and-play. No coding.
Factory Xenon (incl. AHL/AFS)
Pre-LCI (2005–2008) & LCI (2008–2012)
Bi-Xenon (S522A) and Adaptive AHL (S524A). Plug-and-play. No coding.
Not sure what your car has?
Send us your VIN and we'll confirm in minutes. Contact us here →
Step 2 — Choose Your DRL Configuration
Two DRL configurations on the same twin-projector housing platform. Pick by color count and intended use.
White
The clean modern look.
Fixed white light-bar DRL. Clean, understated, and the modern BMW aesthetic without multi-color switching.
White + Yellow
The motorsport signature.
Toggle between White and Selective Yellow (3000K) using the high-beam lever. Flash 6× for Yellow, 5× for White. Retains your selection through ignition cycles.
Built on the same housing platform. Popular for show builds and the classic motorsport look.
DRL Color Switching — No App Required
Applies to the White + Yellow version only. The White-only version has a fixed DRL.
Toggle the light-bar DRL between White (~6,000K) and Yellow (~3,000K) using your high-beam lever. The headlight retains your selection through ignition cycles. No phone, no app, no external switch.
Switch to Yellow: Flash high beams 6 times in quick succession.
Switch back to White: Flash high beams 5 times in quick succession.
How These Are Built
Every E90 Configuration — One SKU Each
Halogen, bi-xenon (S522A), adaptive AHL/AFS xenon (S524A) — every factory headlight configuration shipped on the E90 platform is supported across Pre-LCI and LCI. Just select halogen or xenon at checkout. The internal electronics are built for that specific harness, including full AFS motor and signal compatibility.
Ships Complete — Nothing to Transfer
Every assembly includes all LED drivers and control electronics pre-installed. No xenon ballasts to move, no D1S bulbs to source, no ignitors to carry over. Your factory headlights stay fully intact — keep them as spares or sell them.
Twin Bi-LED Projectors — Sharp Cutoff, Wide Coverage
Two high-output Bi-LED projectors per side replace the factory optics entirely. Sharp cutoff line, wide coverage, instant-on with no warm-up delay. A significant step up from halogen reflectors in both output and beam precision — and a direct like-for-like replacement for bi-xenon in terms of projector count and beam pattern.
Auto-Leveling & High Beam Assist — Supported
Xenon versions (S522A / S524A): Integrated leveling motor adjusts beam height based on vehicle load — same behaviour as factory. High Beam Assist (5AC) is fully supported: Pre-LCI from approximately 09/2007 build date, LCI throughout the entire production run.
Halogen versions: Beam height is adjusted via the factory thumbwheel — the adjuster signal is supported. High Beam Assist was not offered on halogen E90s from the factory and does not apply here.
Sealed Construction
ABS housings with PMMA lenses, sealed against moisture at every joint. Every pair is bench-tested before shipping.
2-Year Warranty
Full coverage on electronics and housing from delivery date. No fine print.
Installation
A straightforward headlight swap requiring front bumper removal — standard on the E90 platform. No wiring modifications, no coding on any version. Allow 2–3 hours.
- Remove the front bumper to access the headlight mounting bolts.
- Unbolt the factory headlights and disconnect the main harness plug.
- Plug the new headlight into your factory harness.
- Test before reassembly — verify low beam, high beam, DRL, indicators, and (on the dual-color version) DRL color switching (6× yellow / 5× white).
- Reinstall the bumper, align beam height using the integrated adjusters.
Frequently Asked Questions
Yes. The E90 Sedan and E91 Touring share identical headlight mounting points and connectors.
Yes. We manufacture a dedicated halogen-harness version that plugs directly into your factory wiring. You go from halogen reflectors to twin Bi-LED projectors with a light-bar DRL — no adapters, no coding, no rewiring.
Not at all. The xenon version covers standard bi-xenon and adaptive AHL/AFS xenon. The internal electronics handle the AFS harness natively — no coding, no error codes. Just select "xenon" at checkout.
Both versions share the same twin-projector housing, same optics, same fitment, and the same plug-and-play installation. The White version has a fixed white light-bar DRL — clean and understated. The White+Yellow version adds switchable color: flash the high beams 6× for Yellow, 5× for White.
Yes. We manufacture versions for both Pre-LCI (2005–2008) and LCI (2008–2012). The correct version is determined by your model year and headlight type at checkout.
Nothing. Every component is pre-installed — LED drivers, projector modules, DRL electronics, leveling motor. Your factory headlights stay fully intact.
On xenon versions (S522A / S524A), yes — the integrated leveling motor adjusts beam height based on vehicle load, exactly as the factory headlights do. On halogen versions, beam height is set via the factory thumbwheel adjuster, which is also fully supported.
Yes, on xenon-equipped cars. Pre-LCI xenon cars built from approximately 09/2007 onward support HBA; LCI xenon cars support it throughout the entire production run. HBA was not offered on halogen E90s from the factory, so it does not apply to the halogen version.
Yes, if you're comfortable removing the front bumper on the E90. Standard hand tools and about 2–3 hours. No lift required.
Technical Specifications
| Light Source | Twin Bi-LED Projectors (Low + High Beam) |
|---|---|
| DRL Design | Light-bar style — White only or switchable White (~6,000K) / Yellow (~3,000K) |
| DRL Switching | Flash high beams 6× for Yellow, 5× for White (White + Yellow version only) |
| Auto-Leveling | Integrated leveling motor (xenon versions) — thumbwheel adjuster signal supported (halogen versions) |
| High Beam Assist (5AC) | Supported on xenon versions — Pre-LCI from ~09/2007 build date; LCI throughout |
| Operating Voltage | 12V DC |
| Housing Material | ABS + PMMA Lens |
| Compatibility | E90 Sedan · E91 Touring · Halogen, Bi-Xenon (S522A) & AHL/AFS Xenon (S524A) · Pre-LCI & LCI · 2005–2012 |
| Sold As | Pair (Left + Right) |
| Warranty | 2 Years |
OEM Cross-Reference Numbers
| Pre-LCI Halogen 2005–2008 |
EU L: 63116942721 / 63116942723 / 63116942747 EU R: 63116942722 / 63116942724 / 63116942748 US L: 63116942725 US R: 63116942726 |
|---|---|
| Pre-LCI Bi-Xenon S522A · 2005–2008 |
EU L: 63117161667 / 63117161673 EU R: 63117161668 / 63117161674 US L: 63117161665 US R: 63117161666 |
| Pre-LCI AHL Xenon S524A · 2005–2008 |
EU L: 63117161671 / 63117162081 EU R: 63117161672 / 63117162082 US L: 63117161669 US R: 63117161670 |
| LCI Halogen 2008–2012 |
EU L: 63117202573 / 63117202575 / 63117202581 EU R: 63117202574 / 63117202576 / 63117202582 US L: 63117202577 US R: 63117202578 |
| LCI Bi-Xenon S522A · 2008–2012 |
EU L: 63117240247 / 63117240249 EU R: 63117240248 / 63117240250 US L: 63117240245 US R: 63117240246 |
| LCI AHL Xenon S524A · 2008–2012 |
EU L: 63117240263 / 63117240265 EU R: 63117240264 / 63117240266 US L: 63117240261 US R: 63117240262 |
