Twin Projector LED Headlights — BMW 3 Series (E90/E91)
Full LED Conversion with Switchable White/Yellow DRL — Halogen, Xenon & AFS/AHL — Pre-LCI & LCI — 2005–2012
BMW E90 Sedan • E91 Touring • 320i • 325i • 328i • 330i • 335i • Pre-LCI & LCI • 2005–2012
The most modern headlight available for the E90 chassis. The light-bar DRL and twin-projector layout borrow from the design language BMW introduced on the G20 — the generation that replaced the E90's successor. On a well-maintained E90, the effect is striking: the proportions stay right, but the front end reads as something far more current than it is.
This is a complete lighting conversion. Twin Bi-LED projectors replace whatever your car currently has — halogen reflectors, bi-xenon, or adaptive AHL/AFS xenon. No ballasts to carry over, no bulbs to source. Every LED driver and control module comes pre-installed. Just confirm halogen or xenon at checkout — we handle the rest, including AFS/AHL compatibility.
E-Marked (ECE) & DOT/SAE — road-legal in White DRL mode. Includes integrated auto-leveling.
Step 1 — Halogen or Xenon?
That's the only decision. We manufacture a dedicated version for each harness type — the internal electronics are pre-configured for your car. If you have adaptive AHL or AFS xenon, the standard xenon version covers you.
Factory Halogen
Pre-LCI (2005–2008) & LCI (2008–2012)
Halogen reflector housing. Plug-and-play. No coding.
Factory Xenon (incl. AHL/AFS)
Pre-LCI (2005–2008) & LCI (2008–2012)
Bi-Xenon (S522A) and Adaptive AHL (S524A). Plug-and-play. No coding.
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DRL Color Switching
Toggle the light-bar DRL between White (~6,000K) and Yellow (~3,000K) using your high-beam lever. The headlight retains your selection through ignition cycles. No apps, no wiring — just the lever.
Switch to Yellow: Flash high beams 6 times in quick succession.
Switch back to White: Flash high beams 5 times in quick succession.
White DRL is the E-Marked road-legal mode. Yellow is switchable for personal use — White mode should be active for inspections.
How These Are Built
Every E90 Configuration — Zero Coding
Halogen, bi-xenon (S522A), adaptive AHL/AFS xenon (S524A) — every factory headlight configuration shipped on the E90 platform is supported. Just select halogen or xenon at checkout. The internal electronics are pre-configured for each harness, including full AFS compatibility. No coding, no error codes, no adapters.
Ships Complete — Nothing to Transfer
Every assembly includes all LED drivers and control electronics pre-installed. No xenon ballasts to move, no D1S bulbs to source, no ignitors to carry over. Your factory headlights stay intact — keep them as spares or sell them.
Twin Bi-LED Projectors with Auto-Leveling
Two high-output Bi-LED projectors per side replace the factory optics entirely. Sharp cutoff line, wide coverage, instant-on with no warm-up delay. The integrated auto-leveling motor adjusts beam height based on vehicle load.
E-Marked (ECE) & DOT/SAE
Every unit carries both ECE and DOT/SAE certification covering the full assembly. Road-legal in White DRL mode for TÜV, MOT, EU periodic inspections, and US state inspections.
Sealed Construction
ABS housings with PMMA lenses, sealed against moisture at every joint. Every pair is bench-tested before shipping.
2-Year Warranty
Two years of coverage from delivery date.
Installation
A straightforward headlight swap requiring front bumper removal — standard on the E90 platform. No wiring modifications, no coding on any version. Allow 2–3 hours.
- Remove the front bumper to access the headlight mounting bolts.
- Unbolt the factory headlights and disconnect the main harness plug.
- Plug the new headlight into your factory harness.
- Test before reassembly — verify low beam, high beam, DRL, indicators, and DRL color switching (6× yellow / 5× white).
- Reinstall the bumper, align beam height using the integrated adjusters.
Frequently Asked Questions
Yes. The E90 Sedan and E91 Touring share identical headlight mounting points and connectors.
Yes. We manufacture a dedicated halogen-harness version that plugs directly into your factory wiring. You go from halogen reflectors to twin Bi-LED projectors with a switchable DRL light bar — no adapters, no coding, no rewiring.
Not at all. The xenon version covers standard bi-xenon and adaptive AHL/AFS xenon. The internal electronics handle the AFS harness natively — no coding, no error codes. Just select "xenon" at checkout.
Yes. We manufacture versions for both Pre-LCI (2005–2008) and LCI (2008–2012). The correct version is determined by your model year and headlight type at checkout.
Nothing. Every component is pre-installed — LED drivers, projector modules, DRL electronics, leveling motor. Your factory headlights stay fully intact.
Yes. The integrated leveling motor adjusts beam height based on vehicle load — the same auto-leveling behavior as your factory headlights.
Yes, if you're comfortable removing the front bumper on the E90. Standard hand tools and about 2–3 hours. No lift required.
Technical Specifications
| Light Source | Twin Bi-LED Projectors (Low + High Beam) |
|---|---|
| DRL Design | Light-bar style — switchable White (~6,000K) / Yellow (~3,000K) |
| DRL Switching | Flash high beams 6× for Yellow, 5× for White |
| Auto-Leveling | Integrated leveling motor |
| Operating Voltage | 12V DC |
| Housing Material | ABS + PMMA Lens |
| Certification | E-Mark (ECE) & DOT/SAE |
| Compatibility | E90 Sedan · E91 Touring · Halogen, Bi-Xenon (S522A) & AHL/AFS Xenon (S524A) · Pre-LCI & LCI · 2005–2012 |
| Sold As | Pair (Left + Right) |
| Warranty | 2 Years |
OEM Cross-Reference Numbers
| Pre-LCI Halogen 2005–2008 |
EU L: 63116942721 / 63116942723 / 63116942747 EU R: 63116942722 / 63116942724 / 63116942748 US L: 63116942725 US R: 63116942726 |
|---|---|
| Pre-LCI Bi-Xenon S522A · 2005–2008 |
EU L: 63117161667 / 63117161673 EU R: 63117161668 / 63117161674 US L: 63117161665 US R: 63117161666 |
| Pre-LCI AHL Xenon S524A · 2005–2008 |
EU L: 63117161671 / 63117162081 EU R: 63117161672 / 63117162082 US L: 63117161669 US R: 63117161670 |
| LCI Halogen 2008–2012 |
EU L: 63117202573 / 63117202575 / 63117202581 EU R: 63117202574 / 63117202576 / 63117202582 US L: 63117202577 US R: 63117202578 |
| LCI Bi-Xenon S522A · 2008–2012 |
EU L: 63117240247 / 63117240249 EU R: 63117240248 / 63117240250 US L: 63117240245 US R: 63117240246 |
| LCI AHL Xenon S524A · 2008–2012 |
EU L: 63117240263 / 63117240265 EU R: 63117240264 / 63117240266 US L: 63117240261 US R: 63117240262 |
